Battery Assembly - Thinkpack

Thinkpack had widespread capacity in assembling a variety of custom-made batteries produced to customers’ specifications.

Custom Battery Assembling Capabilities

The design and assembly for custom batteries incorporates intellectual conceptualizations and structures, intended to the exact device. With the help of our prototyping resources, it allows our engineering team to produce state-of-the-art configurations and development for custom batteries. The scope of our rapid prototyping consists of 3D printing, laser cutting, and precision welding processes. 

We have you covered by providing custom designs for your project requirements.

Soldering Process

Our team typically utilizes lead free solder so that we can guarantee a superior quality level of the batteries. However, leaded solder is also available intended for special applications.

Spot Welding

In custom battery assembly, spot welding enables the generation of reliable electrical connections within cells and batteries. Another thing is that we weld every connection a couple of times in order to elevate its solidity and durability.

Ultrasonic Welding

In this process, batteries tend to be placed inside the plastic enclosures and sealed by mechanical screws, adhesives, or the latest way in ultrasonic technology.

Plotting & Encapsulation

The purpose of potting is that it protects every battery away from the exposure of water or some liquid substance. This also ensures its severe safety especially in hazardous environments.

Electro-Mechanical Assemblies

Our company is well-versed on comprehensive electro-mechanical assemblies. We impeccably work on generating more than just batteries and power supplies to the highest standard with professionalism.

Circuit Boards Development

At Thinpack, we generate sophisticated solutions through developing expandable battery management systems and circuit boards for easy adoption to any custom-made batteries with automotive grade hardware. This guarantees high-end optimization, protection, monitoring and systems reliability.

Power Supplies & Battery Chargers

We can provide high performance power supplies and battery chargers that will meet your automotive specifications.

Wire & Cable Harnesses

Thinpack can create diversified custom wire and cable harnesses by using various connection options such as TE, Molex, and more.

State-of-the-Art Testing Services

We perform strict and meticulous testing services to legally pass the regulatory standards for  UN 38.3, ATEX ,IEC, CSA, UL, and more. This ensures that we will provide customers with quality-oriented assembling custom batteries and solutions.

 

One Stop Battery Pack Solution

Thinpack provides one-stop automated guided vehicle battery charging solution based on your specific needs.
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